Equipment structure configuration:
The main components of the equipment are made of stainless steel and aluminum alloy. The main equipment configuration includes heating
Material system, condensation system, sensor detection automatic program control system and operation panel.
Equipment usage and basic requirements:
1. Main use: Recycling and reuse of waste organic solvents.
2. Applicable objects: waste organic solvents.
3 units of measurement: The unit of measurement for equipment processing capacity is liters per hour (L/hour)
4 Equipment working conditions:
4.1 Power supply: 380V ± 10%, 50Hz 60Hz.
4.2 Environmental temperature: 0-40 ℃
4.3 Relative humidity: ≤ 80%
4.4 Equipment gas source: 60PSI ≤ normal working pressure ≤ 75PSI, (145PSI=1MPa, approximately
0.4MPa to 0.5MPa)
4.4 Stable long-term operation in the aforementioned oil-free water and gas source working environment.
Machine parameters
Main specifications and parameters:Solvent recovery machine+vacuum pressure reducing pump+automatic feeding pump1. Specification and model: DW-250EX+X250+AF601.1 Maximum operating pressure: ≤ 13PSI, (145PSI=1MPa, approximately 0.0896MPa, 0.08kg).1.2 Preparation amount: 250L/4.5-5 hours. According to the actual type and concentration of solvents, industrial wastewater: 250L/10-13 hours.1.3 Environmental temperature range: -10 ℃ -45 ℃.1.4 Working temperature value: 50 ℃ -200 ℃.1.5 Whole machine noise: not more than 70 decibels.1.6 Motor: Fully enclosed, explosion-proof type, insulation grade F.1.7 Voltage fluctuation: ± 10% of rated voltage.1.8 Working voltage: 380V, the equipment casing needs to be reliably grounded again.1.9 Effective capacity: ≥ 250L.1.10 Safety valve protection with pressure relief function.
Solvent recovery machine
DW-250EX (Host) |
a. Feed capacity: 250 liters, bucket capacity 330 liters; Made of imported SS304 stainless steel
b. Operation time: Average 4-5 hours (depending on solvent type and solute concentration) c. Recovery rate: over 95% of the solvent portion, excluding solutes and residues d. Power supply.: 380V 3 φ 16KW e. Size: 1600 * 1250 * 2000 MM f. Net weight.: 500KG |
Automatic feeding device
AF60 (Standard configuration) |
a. Complies with ExIII12G EExII AT6 explosion-proof standard
b. Pump flow rate: 0-61 L/min c. Inlet/outlet diameter: 3/4 “NPT d. Chlorine supply port diameter: 1/4 “NPT e. Working gas supply pressure.: 0.2~0.7 MPa f. Suction lift: 4.50 (dry)/7.62 (wet) M (note: Teflon membrane) h. Net weight.: 15KG i. Can pass through particles with a maximum diameter of 2.5 mm j. The feed filter can pass through particles with a diameter of 1.0-1.5mm |
Vacuum pressure reducing pump
X250 (Standard configuration) |
a. Used for recovering solvents with high boiling points and easy decomposition and transformation at high temperatures.
b. Vacuum recycling can significantly improve recycling efficiency; Reduce the heating temperature. c. Host air leakage detection. d. Completely sealed, solvent not exposed. e. The maximum vacuum degree can reach -600mmHg or above. f. Improve recycling efficiency by more than 30%. g. Feed capacity: 250L, (tank capacity 340L; imported SS304 stainless steel) h. No power required: Compressed air power, completely explosion-proof. i. Vacuum pumping capacity: 200L/Min j. Compressed air consumption: 126L/Min k. Size: 800 * 950 * 1850 mm l. Operation time: Depending on the solvent content, it can shorten the recovery time by more than 3/1. m. Explosion proof aluminum alloy main pump can remotely transport clean solvents to the place of use. |
Machine performance characteristics
The entire machine and components are designed with explosion-proof safety, and the product has passed the inspection of the National Explosion Prevention Supervision and Inspection Center in China. The product has obtained the explosion-proof certification for the entire machine, with the explosion-proof mark of Ex de ib Ⅱ B T2 Gb;
Explosion proof certificate number: CNEx16.3438X/16.3439X
The independently developed PID control system is currently one of the most advanced AI temperature control systems, with humanized fully automatic digital display control. Accurate control of heating temperature, recovery of multiple solvents can be set with multi program control, and fully automatic production equipment does not require dedicated personnel to monitor. The heating temperature can be set in multiple stages, allowing solvents with different boiling points to be sequentially distilled from low and high temperatures in batches. Avoid adding to the highest temperature at the beginning, which may cause low boiling solvent to excessively boil and foam, resulting in dirty solvent flowing into the pipeline and causing blockage.
Specially designed explosion-proof operating mechanism, allowing the machine to set safety parameters without opening the operating box, suitable for operation in explosion-proof environments!
The stainless steel chassis shell is easy to clean for dirt and oil stains, and can be gently wiped clean. Its appearance can remain brand new for a long time.
● Timed shutdown function: pre-set the recycling time of the machine. When the machine reaches the preset running time, the equipment will stop heating. When the fan continues to run for about 20 minutes, the equipment will automatically stop. This function prevents residual solvent vapor from flowing out of the pipeline when all power is turned off in the barrel slot, causing safety hazards
Temperature control alarm device:
1: The instrument comes with an alarm device. Equipped with over temperature protection, over pressure protection, simultaneous timed protection shutdown, constant temperature protection shutdown, power outage protection, heating area protection, sensing open circuit protection (2 sets), and sensing positive and negative pole protection (2 sets).
2: Independent mechanical temperature control alarm device. After the alarm is activated, the heating will immediately stop, but the fan will continue to dissipate heat to prevent the solvent vapor in the tank from being unable to dissipate heat and creating danger.
● Stainless steel recycling bucket, corrosion-resistant; Double layered structure for indirect heating and safe heating.
Stable and durable performance, simple maintenance, low consumables, and ultra-low maintenance costs.
3. It also has ultra-high temperature and timeout protection.
● Ultra high voltage protection. Install the set pressure safety relief valve on the lid of the recycling bucket. When the steam pressure inside the bucket reaches 0.08Mpa, the safety valve will automatically open for pressure relief.
Set the recycling time to automatically shut down.
Automatically shut down after solvent recovery.
Specially customized equipment that meets the needs of various industries, with precise temperature control and safe and durable materials.
Introduction to Operation
System features: pneumatic feeding, pneumatic discharge, one-time slag discharge, and automatic recovery equipment.
Complete set includes:
1. Automatic feeding device (explosion-proof pneumatic diaphragm pump)
2. Pneumatic discharge device (vacuum pump with built-in function)
3. Manual slag discharge device (manual ball valve)
System workflow diagram:
Machine operation steps
1. Preparation for recycling work:
Before recycling, users should prepare for the recycling process by preparing waste solvents, checking the power supply, gas source, pipelines, valves, and other components to ensure they are functioning properly. After confirming that everything is normal, proceed with the following tasks.
2. Start and feeding program:
Start the automatic feeding pump air source, execute the feeding program, and the waste solvent is pumped through the explosion-proof pneumatic diaphragm pump. It passes through the feeding valve and enters the solvent recovery tank, where it is automatically fed to the full liquid level (250L). At this time, the explosion-proof pneumatic diaphragm pump manually stops working and feeding is stopped.
3. Recycling procedure:
After the feeding is completed, turn on the machine power and start the machine program. The machine will automatically enter the recycling program, and use the program controller to recycle the waste solvent according to the preset time and temperature.
4. Discharge procedure:
After recycling, the clean solvent is stored in a vacuum pressure reducing device, and the clean solvent is quantitatively transported outward using an explosion-proof pneumatic diaphragm pump.
5. Manual slag discharge:
After the recycling machine automatically shuts down, open the manual slag discharge valve, and the residue is discharged from the recycling bucket into the prepared container. After the work is completed, we can start the next cycle of recycling work
Video:
Final Product: