Advantages of ultrasonic cleaning

(1) No matter how complex the shape of the workpiece is, as long as it can come into contact with liquid, the ultrasonic cleaning effect can be achieved;

(2) The bubbles generated by the liquid during cleaning are very uniform, and the cleaning effect is very uniform;

(3) Use cleaning agents to accelerate the separation and dissolution of pollutants, which can effectively prevent the corrosion of workpieces caused by cleaning fluids;

(4) No manual cleaning is required, which eliminates the harm of manual cleaning to the workpiece and avoids heavy and dirty manual labor.

(5) The cleaning effect is good. The cleaning methods of industrial cleaning are generally manual cleaning, organic solvent cleaning, steam gas phase cleaning, high-pressure water jet cleaning and ultrasonic cleaning. Ultrasonic cleaning is internationally recognized as the most efficient and effective cleaning method at present. Its cleaning efficiency reaches more than 98%, and its cleaning cleanliness reaches the highest level. The cleaning efficiency of traditional manual cleaning and organic solvent cleaning is only 60% to 70%, and even the cleaning efficiency of gas phase cleaning and high-pressure water jet cleaning is less than 90%. No matter how complex the shape of the workpiece is, as long as it can come into contact with liquid, the ultrasonic cleaning effect can be achieved. Especially for workpieces with complex shapes and structures that cannot be completely and effectively cleaned by manual cleaning methods, it has a significant cleaning effect. The bubbles generated by the liquid during the cleaning process are very uniform, and the cleaning effect of the workpiece is also very ideal. Ultrasonic cleaning can achieve different effects according to different solvents. Ultrasonic cleaning effect, such as rust removal effect. Use cleaning agents to accelerate the separation and dissolution of contaminants, which can effectively prevent the corrosion of workpieces caused by cleaning fluids.

(6) Low cleaning cost. In all cleaning methods, cleaning costs are generally: equipment cost and consumption cost. The service life of ultrasonic cleaning equipment is approximately ten years. The equipment purchase cost is higher than manual cleaning and organic alkaline solvent cleaning, but lower than gas phase cleaning and high-pressure water jet cleaning. Regarding consumption costs, an ultrasonic cleaning machine with an effective size of 600×400×350mm3, a power of 1kW, and a price of about 1,000 yuan has a power consumption of about 1kW/h of 0.5 yuan; an alkaline metal cleaning agent of 1kg costs about 20 yuan and can be repeated Use for 20 to 50 hours (depending on the degree of contamination), which is equivalent to 0.4 to 1 yuan/h. Generally, the cleaning time of workpieces is only 3 to 15 minutes. One cleaning can clean a certain number and volume of workpieces at the same time. Therefore, in terms of consumption cost, ultrasonic cleaning not only has the best cleaning effect, but the cleaning cost is equivalent to less than 0.04 yuan/piece, which is much lower than other methods.

(7) Avoid labor injuries. In the past, heavy manual labor in a dirty environment required long-term manual cleaning of complex mechanical parts. The application of ultrasonic cleaning machines not only improves the working environment, eliminates the damage to workpieces caused by manual cleaning, and reduces labor costs. Strength, on the basis of greatly improving the cleaning accuracy, the cleaning time is shortened to one quarter of the original. Ultrasonic cleaning can also effectively reduce pollution and reduce the damage caused to humans by toxic solvents.

(8) Clean without damaging. Ultrasonic cleaning is a non-contact cleaning. There is no need for secondary processing of the workpiece after cleaning, and it will not damage the surface of the workpiece. Ultrasonic cleaning is particularly suitable for objects with complex, high-precision, and high surface quality requirements.

Ultrasonic cleaning offers significant advantages over other cleaning methods. With the development of society and the advancement of scientific research, human society has increasingly higher requirements for industrial production, high efficiency, energy saving, green environmental protection and sustainable development, which has become a new production concept. Ultrasonic cleaning method stands out among many cleaning methods and plays an increasingly important role. It has an irreplaceable position in the cleaning industry. Ultrasonic cleaning has the advantages of good cleaning effect, low cost, high efficiency, environmental protection and safety, and is widely used in various fields. industry.