1、 Overview

The DWTG-2000D ultrasonic cleaning machine is suitable for cleaning magnetic and other materials. The production host of this equipment has 5 workstations, including 1 ultrasonic cleaning, 2 front and back spray rinsing, 1 blow drying (at room temperature), and 1 drying (circulating hot air). Clean with municipal water. Its working principle is to use the strong mechanical vibration of ultrasonic cavitation to impact the surface of the workpiece and make it clean. The working process is that the workpiece to be cleaned is fed into the mesh belt of the equipment by the grinder connecting line (transition plate), and then transported into the cleaning machine host through the mesh belt. The workpiece is then passed through various cleaning stations, and finally manually removed, inspected, and packaged. This device has a closed appearance and a beautiful and elegant structure. High production cleaning efficiency, consistent cleaning quality, suitable for mass production. The electrical control of this equipment mainly adopts imported high-quality components, which have reliable performance and long service life. The equipment cleaning has high cleanliness, which can reduce labor intensity, reduce intermediate links, and can complete the entire process from parts cleaning to drying in one go on the production line.

The characteristics of this device are as follows:
1. This equipment is a through type cleaning line, with a specially made stainless steel mesh belt for safe and reliable operation and long service life.
2. The cleaning speed adopts variable frequency speed regulation, and the cleaning time can be adjusted arbitrarily according to the cleanliness requirements of the cleaned workpiece (speed 0-2.5m/min).
3. Based on the characteristics of the cleaned products, ultrasonic cleaning uses upper and lower radiation, and the generator uses a power module power supply with frequency scanning and tracking functions to achieve the best cleaning effect;
4. Spray part: The nozzle adopts a wide-angle nozzle (conical), which has the characteristics of large impact force and wide coverage for washing products;
5. The front and rear sprays are fed separately, and in areas with poor water quality, deionized water can be used for spraying to avoid water stains after drying.
6. The cleaning tank and liquid storage tank are designed in a boat shaped structure with a drainage outlet for easy bottom cleaning; Just open the backwash valve and the garbage at the bottom of the tank can be easily discharged (regular sewage treatment is required), with a dedicated sewage outlet.
7. First, use cold air to blow dry, and initially remove most of the cleaning solution on the surface of the cleaned parts.
8. The drying section adopts a circulating hot air drying method, and the temperature of the drying channel is adjustable (room temperature -100 ℃).
9. The distance between the ultrasonic cleaning emission surface and the workpiece can be conveniently adjusted according to the actual size of the workpiece, thereby improving the cleaning effect and meeting the cleaning requirements of different workpieces.
10. The overall design is aesthetically pleasing, easy to operate, and safe and reliable.

2、 Cleaning process
2-1. Cleaning process: From the outlet of the grinding machine, it passes through the cross connecting plate to the local machine (or manual feeding) → spray washing → ultrasonic cleaning → spray rinsing (integrated with the cleaning tank) → room temperature drying → hot air drying → discharge (manual or automatic sorting and packaging).
2-2. Process configuration

3、 Main technical parameters and requirements
1） Technical parameters
1. Main body dimensions: 9000 x 700 (1100) x 850 (2050) (mm)
2. Ultrasonic power: 3KW; Vibration plate size: 640 × 220 × 100
3. Ultrasonic frequency: 25KHZ
4. Reduction motor: CH40-750-175S
5. Effective width of mesh belt: 180mm; Mesh spacing: 2mm
6. Operating speed of mesh belt: 0-2.5M/min, infinitely adjustable
7. Water suction fan: 1.1KW
8. Drying and heating power: 3KW x 6 units
9. Room temperature drying, cooling fan power 0.37KW, air volume 530m3/h
10. Circulating fan and mixing fan power 1.1KW, air volume 1530m3/h
11. Power supply voltage: AC380V three-phase four wire system
12. Total power of the equipment: about 26KW (about 10-15KW under normal use after heating the oven)
13. Land occupation requirement: L10000 x W1000 (mm)
14. Environmental conditions:
14-1. Air temperature: -5-40 ℃
14-2. Relative humidity: ≤ 80%
2） Technical requirements
1. Cleanliness: The purchaser shall provide cleaning workpieces and inspect them according to the acceptance standards formulated by both parties;
2. The direction of equipment operation is;
3. Drying degree: The discharged parts are dry without water droplets;
4. The entire equipment has no dripping, emitting, or leaking of cleaning media;
5. The body materials, appearance, and structural form shall be manufactured according to the technical design scheme confirmed by both the supply and demand parties;
6. Mechanical and electrical operations and maintenance should ensure their safety, reliability, convenience, and speed;
7. Spray paint color: silver gray